High-tech machine design
Engineering
Whether it involves automating a labour-intensive production process or developing a more effective and efficient production line or method, our engineers are keen to take on the challenge. From concept to completion.
Developing a unique machine that provides the solution for your production process, expanding your machinery fleet, or creating a machine for a new process is a significant investment. We understand that you are looking for a reliable partner who delivers on their promises. A partner who communicates effectively and involves you in the design process. One who understands you. And, of course, a partner who delivers a machine that is just as reliable.
Designing a machine for process improvement
You are shopping around for a new machine for a reason. There are many different reasons why companies turn to us to help think about how to optimise production processes. Chances are you are also looking for a partner for one of the following reasons:
- Buyers of your products have higher demands; innovation is key to meeting those demands.
- Competitors are supplying the same products at a lower price. Optimisations are needed to take a stronger position price-wise.
- Current machines no longer comply with laws and regulations in force.
- Staff costs and staff shortages. Expanding your machinery means you need fewer FTEs.
- Existing machines are in need of replacement or renewal. Downtime is increasing and maintenance costs rising.
- The workload is increasing and absenteeism is rising. It is getting harder to meet targets.
- You want to produce in a more environmentally friendly way.
Looking for a machine?
You are looking for a machine with:
- Improved takt times; makes more products in less time
- Fewer FTEs; less labour intensive
- Less downtime
- Less wastage of raw materials
- Fewer rejects and higher quality
- Lower maintenance costs
- More energy-efficiency
- Faster switchover times
- Less call on staff to operate the machine
- Seamless links to your production process
In short, you are looking for a reliable machine that will ensure you can continue future-proof production.
How we design the machine that meets your requirements
Our engineers work with you as a well-oiled machine. We have developed our own process to work with you efficiently to create the right machine. Broadly speaking, the engineering process is as follows:
- Drawing up specifications
Before we begin the engineering process, the specifications must first be clear. Only once it is clear what your new machine needs to achieve can we ensure it does exactly what it is supposed to do. Haven’t you worked that out in full yet? No problem, we’ll help you with that.
- Aligning specifications and costs
No challenge is too complex for us. Does the machine need to assemble components? Handle small parts? Or produce in the largest possible batches? Our engineers are multidisciplinary, experienced and creative in finding solutions. Communication lines are short; we’re happy to liaise with your in-house team to arrive at a sound design. Together, we fine-tune the machine’s operation. Now that it’s clear how complex (or otherwise) your new machine needs to be, we’ll provide you with a fixed price for the design and an estimate for the machine build.
- Concept design
We then draw up the initial concept. We ensure that the design fully meets the agreed requirements and that it is also feasible within the agreed parameters. Our team of machine builders is involved in this process; after all, they are the ones who will be building it.
- Cost estimate
Based on the concept, we provide a cost estimate for manufacturing the machine as it has been developed.
- Detailed Engineering
Once you are satisfied with the concept and approve the cost estimate, we develop every detail. The complete machine is modelled in 3D, allowing us to determine exactly which components are required and how the machine will be assembled.
- From 3D Model to Manufacturing Drawings
The 3D model is translated into detailed part drawings for production. At the same time, the test plan is completed.
- Engineering Approval
This is the final stage of the engineering process. The machine has been fully engineered and documented. Once you approve it, we are ready to bring it to life.
A machine design with your ROI in mind
The new machine should contribute to the profitability of your business. You want to recoup the investment in getting your new machine designed and built as quickly as possible. And, of course, development costs need to be balanced. We help you develop a machine that fits not just your process, but your budget too. We use your metrics to calculate the Return On Investment (ROI). Is it too low? Or is your budget inadequate? Then together we will see how we can fine-tune the specifications. Feasibility and profitability are paramount.
Machine engineering for various industries
Tuinte designs and manufactures machines and machine components for a wide range of industries, including Aerospace & Defence, Semicon, High-end Food, Energy, and Consumer Goods. Equipped with advanced cleanroom facilities, we meet the most stringent quality standards and industry requirements. This enables us to deliver reliable, tailor-made solutions for even the most demanding production environments.
10 reasons to choose a machine design from Tuinte
- Our team consists of 12 experienced engineers (from secondary to university educated)
- We develop 2D sketches in 3D for you using SolidWorks
- No machine is too complex for us
- We design complete custom-made machines, modules and components, or a combination of them
- Our engineers and in-house machine builders work together intensively
- We have already supplied many custom-made machines
- Tuinte is a reliable family company, in business since 1964
- Machines are manufactured in-house. That contributes not just to reliability, but also to favourable delivery times
- Tuinte is a one-stop-shop for mechanical engineering. After engineering, we build the special machine in-house
- As a high-tech manufacturing partner, we add value to your production process
